Designing a Red Dot Product Design Award winning player tracker half the size of anything else on the market.

Consolidating on a successful long-term design partnership with PlayerData for their most impressive product yet.

Client
PlayerData
Work category

The PlayerData Edge Air is a wearable sports-tech device that coaches and athletes use for capturing industry leading performance tracking data. It's half the size of any competitor offering - so it was a tremendous challenge for our industrial designers to achieve this form factor whilst including GPS, LPS, an IMU, and a long lasting battery.

Brief

Think small, go smaller, then design it even smaller than that. 
 
PlayerData had ambitious and strict size requirements for the Edge Air. Our team had previously partnered with PlayerData to design their existing Edge offering, so we knew that advancements in electronics would give us an exciting foundation to condense the Edge Air into something really small. 
 
Other requirements included: 
• Harmonising the design with PlayerData's VBL our team previously helped to develop
• Designing a charging dock that could store a large number of units whilst remaining ultra portable
• USB-C charging
• GPS, LPS, and IMU inside the device
• Waterproof enough to survive a trip through the washing machine 
• Rugged enough to survive day-in-day-out elite level contact sports

Product images courtesy of PlayerData

Process

Following a quick round of sketches, our industrial design team quickly moved to CAD after a concept direction was confirmed with PlayerData. Developing the product architecture of the device early was critical for validating the ambitious size requirements. Designing the internal layout allowed our team to plan how the electronics would fit together in such a small space. A risk flagged early was the interference of signals coming from the GPS, LPS and IMU units. This was quickly overcome by constructing a new layout that used a bespoke custom shaped battery to define the internal architecture.

The styling of the Edge Air unit and charging dock were of utmost importance to PlayerData, a brand who understand that the appearance and usability of their product range must be market leading. i4PD have worked on previous generations of the Edge unit so our team were familiar with the user requirements, past usability studies / successes, and the manufacturability of the unit at large scales. For the Edge's third generation we worked on implementing:
 
• Stylish texture split design
• 'Wow' factor of product display when in dock
• Striking parallel angle matches on unit and dock
• Full PlayerData name on the product 
• Side mounted LED screen
• Premium product feel in hand (Tested with a lot of 3D prints...)

"We did have a lot of fun trying to design around the battery. The runtime is pretty critical and batteries eat up a lot of space, so there was a lot of shuffling things around to make sure that it would fit. There were a couple of iterations where we just could not get everything to fit in. At one point the design did get a fair bit chunkier and even though it was only in one dimension, it did have such an impact on the aesthetic and how it felt when you were holding it, that we had to go back and re-do the architecture to make sure that we could slim it back down again and spread out the dimension changes.

We did a lot of 3D prints of the Edge Air. Player Data were great to work with because we could send them a file and they could print it and have it in their hands. They were reviewing the same things that we were. There's not really any substitute for that particularly when it's something this small. "

Greg Newstead, Product Designer, i4PD

Single button press to wake all units

Previous Edge unit vs. Edge Air

"The i4PD team quickly understood both our technology and our users. They helped us to translate challenging engineering requirements into a product that feels refined, robust and intuitive, without compromising performance or the target manufacturing cost. By combining their Industrial Design Expertise and our own electronics, software and market insights, we have created a truely exceptional tracker."

Roy Hotrabhvanon, CEO, PlayerData

Red Dot Winner

The Edge Air sits proudly in the 2026 Rot Dot Product Design Award hall of fame. It's an excellent result to wrap up a challenging product development project. A milestone sports-tech product achievement for PlayerData, and esteemed external validation of i4PD's product design process. 

The product had been such a success, that even one year after the project launch in 2025, the demand for the Edge Air still outweighs the supply of units. 

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Clients & testimonials

  • i4pd were able to bring our very early product concept and technology to life as a commercialised product ready for mass-production. Their design input has been invaluable when it comes to everything from concept development and styling to detail design. We have been very happy with the results from i4pd and will be considering them for future projects.
  • Clients i4pd | ShotSope Technologies
    i4pd have the knowledge, skills and experience to take a product from concept through to volume manufacturing. Their background was essential during development of the Shot Scope products. The team worked in parallel with the Shot Scope electronics designers to ensure a commercial product that could be manufactured in volume was produced.
  • i4pd has made the process easy for us to get to the point where athletes of all ages and levels are using PlayerData EDGE. They responded well to feedback and changes, making sure the product was not just right for our customers, but for us too. We’ve completed multiple projects with i4pd and will continue collaborating with them as they have a clear understanding of our brand and our customer needs.
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