The PlayerData Edge Air is a wearable sports-tech device that coaches and athletes use for capturing industry leading performance tracking data. Being half the size of any competitor offering - it was a tremendous challenge for our industrial designers to achieve this form factor whilst including GPS, LPS, an IMU, and a long lasting battery.

Brief

"Think small, go smaller, then design it even smaller than that." 
 
PlayerData had ambitious and strict size requirements for the Edge Air. Our team had previously partnered with PlayerData to design their existing Edge offering, so we knew that advancements in electronics and the companies enviable supply chain would give us an exciting foundation to condense the Edge Air into something really small. 
 
Other requirements included: 
• Harmonising the design with PlayerData's VBL our team previously helped to develop
• Designing a charging dock that could store a large number of units whilst remaining ultra portable
• USB-C charging
• GPS, LPS, and IMU inside the device
• Waterproof enough to survive a trip through the washing machine 
• Rugged enough to survive day-in-day-out elite level contact sports

Product images courtesy of PlayerData

Process

Following a quick round of sketches, our industrial design team quickly moved to CAD after a concept direction was confirmed with PlayerData. Developing the product architecture of the device early was critical for validating the ambitious size requirements. Designing the internal layout allowed our team to plan how the electronics would fit together in such a small space. A risk flagged early was the interference of signals coming from the GPS, LPS and IMU units. This was quickly overcome by constructing a new layout that used a bespoke custom shaped battery to define the internal architecture.

The styling of the Edge Air unit and charging dock were of utmost importance to PlayerData, a brand who understand that the appearance and usability of their product range must be market leading. i4PD have worked on previous generations of the Edge unit so our team were familiar with the user requirements, past usability studies / successes, and the manufacturability of the unit at large scales. For the Edge's third generation we worked on implementing:
 
• Split tone design
• 'Wow' factor of product display when in dock
• Striking parallel angle matches on unit and dock
• Full PlayerData name on the product 
• Side mounted LED screen
• Premium product feel in hand (tested with a lot of 3D prints...)

Single button press to wake all units

Previous Edge unit vs. Edge Air

"WIP"

Roy Hotrabhvanon, CEO, PlayerData

Red Dot Winner

The Edge Air sits proudly in the 2026 Rot Dot Product Design Award hall of fame. It's an excellent result to wrap up a challenging product development project. A milestone sports-tech product achievement for PlayerData, and esteemed external validation of i4PD's product design process. 

The product had been such a success, that despite production ramp-ups, even one year after the project launch in 2025, the demand for the Edge Air still outweighs the supply of units. 

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Clients & testimonials

  • i4pd were able to bring our very early product concept and technology to life as a commercialised product ready for mass-production. Their design input has been invaluable when it comes to everything from concept development and styling to detail design. We have been very happy with the results from i4pd and will be considering them for future projects.
  • Clients i4pd | ShotSope Technologies
    i4pd have the knowledge, skills and experience to take a product from concept through to volume manufacturing. Their background was essential during development of the Shot Scope products. The team worked in parallel with the Shot Scope electronics designers to ensure a commercial product that could be manufactured in volume was produced.
  • i4pd has made the process easy for us to get to the point where athletes of all ages and levels are using PlayerData EDGE. They responded well to feedback and changes, making sure the product was not just right for our customers, but for us too. We’ve completed multiple projects with i4pd and will continue collaborating with them as they have a clear understanding of our brand and our customer needs.
Clients i4pd | SKF
Clients i4pd | Boundary
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